by CaptainPioneer » Fri May 27, 2005 10:02 am
Oh man ive been there and done this a bunch of times it really takes forever just to sand even with a palm sander, and the rasp Idea, no offense is not a good idea on MDF cause the coarseness of the rasp will just split and break up the wood. The Jig is a good idea, coping can work but it takes forever, i would say use a router around the edges, and if u do go the Baffle route it is a good idea to pre-drill your holes before you screw in to prevent splitting.
Oh man ive been there and done this a bunch of times it really takes forever just to sand even with a palm sander, and the rasp Idea, no offense is not a good idea on MDF cause the coarseness of the rasp will just split and break up the wood. The Jig is a good idea, coping can work but it takes forever, i would say use a router around the edges, and if u do go the Baffle route it is a good idea to pre-drill your holes before you screw in to prevent splitting.